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Industrial gear oil · hydraulic · circulating

Industrial gear oil: choosing ISO VG 150, 220, 320, 460 and the base oil

This page is for conveyor gear reducers, crushers, presses, mixers and industrial gearboxes in general (not automotive or motorcycle gearboxes): choosing the viscosity grade, the base oil and the FUCHS RENOLIN, LUBCON or CASSIDA grade; plus HLP hydraulic oils and circulating oils. Send the gearbox nameplate and the oil temperature; a Hop Tien engineer selects the oil within 24 working hours.

Summary

Industrial gear oil (CLP per DIN 51517-3) is chosen by the viscosity grade on the gearbox nameplate or in the manual, usually ISO VG 220 for conveyor reducers and mixers, VG 320 for crushers and heavily loaded presses, VG 150 for high-speed gearboxes, VG 460 for worm gearboxes and very heavy loads. Mineral oil (RENOLIN CLP, TURMOGEAROIL CLP EP) for most gearboxes: below 80 °C the oil achieves long drain intervals, and the RENOLIN CLP TDS allows an operating oil temperature up to 100 °C, with peaks of 120 °C at a shorter interval; PAO (RENOLIN UNISYN CLP) when the oil temperature is above that level or a longer interval is wanted; PAG (RENOLIN PG, TURMOSYNTHOIL PG) for worm gearboxes and efficiency, not miscible with mineral oil; food plants use CASSIDA FLUID GL, WG (NSF H1 registered). Keep the same viscosity grade when changing brand; changing the base oil requires draining and flushing.

Selection table by viscosity grade and base oil

ISO VGTypical gearboxesMineral CLPSynthetic PAO / PAGNSF H1 registered (food)
150High-speed gearboxes, lightly loaded gears, packaging machinesRENOLIN CLP 150 · TURMOGEAROIL CLP 150 EPRENOLIN UNISYN CLP 150 (on request)TURMOSYNTHOIL PG 150 (PAG)
220Conveyor reducers, mixers, agitators, large fansRENOLIN CLP 220RENOLIN UNISYN CLP 220 (PAO) · RENOLIN PG 220 (PAG), on requestCASSIDA FLUID GL 220 · TURMOSYNTHOIL PG 220 (PAG)
320Crushers, presses, rolling mills, heavily loaded low-speed gearboxesRENOLIN CLP 320 · TURMOGEAROIL CLP 320 EPRENOLIN UNISYN CLP 320 (PAO) · RENOLIN PG 320 (PAG), on requestCASSIDA FLUID GL 320 (on request)
460Worm gearboxes, very heavy loads, high temperatureRENOLIN CLP 460 (on request)RENOLIN UNISYN CLP 460 · RENOLIN PG 460, on requestCASSIDA FLUID GL 460 · CASSIDA FLUID WG 460 (worm gears) · TURMOSYNTHOIL PG 460 (PAG)

RENOLIN CLP 150, 220 and 320 are on the current Flender approval list (T 7300) per the FUCHS TDS; check the latest revision before submitting documents. Gearboxes under warranty use an oil on the manufacturer's list. Grades marked "on request" are part of the FUCHS industrial range supplied by Hop Tien but do not yet have their own page.

Mineral, PAO or PAG: how to choose the base oil

  • Mineral CLP: below 80 °C the oil achieves long drain intervals; the RENOLIN CLP TDS allows an operating oil temperature up to 100 °C, with peaks of 120 °C at a shorter interval, confirmed by oil analysis; moderate price; changing between mineral CLP oils of the same grade only requires a complete drain.
  • PAO: oil temperature above the level at which mineral oil runs reliably per the TDS, sealed gearboxes that are hard to drain, a longer interval wanted; miscible with mineral oil, so the change is straightforward (still drain fully and replace the filter).
  • PAG: worm gearboxes (lower sliding friction, lower temperature), heavily loaded high-temperature gearboxes; not miscible with mineral oil or PAO, a change requires draining and flushing and a check of the seals and the paint inside the housing.

HLP / HM hydraulic oils

ISO VGHydraulic systemMineral HLPNSF H1 registered
32Machine tools, servo systems, cool locationsRENOLIN B 32 PLUS (on request)CASSIDA FLUID HF 32
46Injection molding machines, lifting equipment, general industrial hydraulicsRENOLIN B 46 PLUS · RENOLIN ZAF B 46 (zinc-free), on requestCASSIDA FLUID HF 46 (on request)
68Large presses, hot-running systems, outdoors in the sunRENOLIN B 68 PLUSCASSIDA FLUID HF 68

Circulating oils and machine-tool oils

Circulating lubrication systems (one oil tank pumping to many plain bearings, rolling bearings and lightly loaded gearboxes, with return to the tank) use a refined mineral oil with antioxidant and anti-rust additives, good water separation and little or no extreme-pressure additive: FUCHS RENOLIN DTA 32, 46, 68 and RENOLIN MR 520 (multipurpose machine-tool oil), supplied on request. Many lightly loaded circulating systems run on an HLP hydraulic oil of the same viscosity grade; a Hop Tien engineer looks at the oil tank, the temperature and the water content before choosing.

What to check when changing gear or hydraulic oil

Viscosity grade and viscosity index by the pump, the valves and the actual oil temperature; injection molding machines, CNC machines and outdoor equipment have different requirements.
Approval of the hydraulic pump manufacturer, if the machine is under warranty or a service contract requires it.
Additive system: zinc-based anti-wear oils and ashless oils can react when mixed; drain fully, replace the filter and sample after 500 hours when changing type.
Cleanliness and water: filter new oil when filling, check the water content and the ISO 4406 cleanliness class if the system has servo or proportional valves.

Using another manufacturer's oil: base-oil table and what to check. Gearboxes in food plants: NSF H1 food-grade lubricants.

Before changing oil or grease. A different base oil (mineral/PAO ↔ PAG ↔ POE/ester) or a different grease thickener is never topped up: drain fully, replace the filter and flush as the TDS of the new grade requires; a Hop Tien engineer confirms the procedure for each machine.

Frequently asked questions

Which gearboxes use 220 gear oil?

ISO VG 220 is the common grade for conveyor reducers, mixers, agitators and large fans running at 1,000–1,500 rpm input with the oil temperature in the normal range: RENOLIN CLP 220 (mineral), CASSIDA FLUID GL 220 (NSF H1 registered), TURMOSYNTHOIL PG 220 (PAG, NSF H1 registered). The final grade follows the gearbox nameplate.

When is 320 used instead of 220?

When the gearbox nameplate states VG 320, or the gearbox is heavily loaded and slow-running with an oil temperature above normal per the manual (crushers, presses, rolling mills). Do not raise the viscosity on your own to be "safer": a thicker oil makes the gearbox run hotter and use more power.

How does industrial gear oil differ from automotive gear oil?

Industrial gear oil (CLP, ISO VG) and automotive gear oil (GL-4, GL-5, SAE 80W-90) differ in additive package, viscosity grading and test methods; they are not interchangeable. This page covers industrial gearboxes only; Hop Tien does not sell automotive or motorcycle oils.

Can PAG oil be mixed with mineral oil?

No. PAG is not miscible with mineral oil or PAO; changing to PAG, or from PAG to another base, requires a complete drain, flushing the gearbox with the new oil, and a check of the seals and the paint inside the housing. PAO is miscible with mineral oil, so that change is easier.

What oil do gearboxes in food plants use?

NSF H1 registered oils such as CASSIDA FLUID GL 220, 460 (synthetic), CASSIDA FLUID WG 460 for worm gearboxes, LUBCON TURMOSYNTHOIL PG 150, 220, 460 (PAG, NSF H1 registered). Copies of the NSF H1, Halal and Kosher registrations for each grade are sent within 24 working hours for audits.

What should I send for Hop Tien to select the gear oil?

A photo of the gearbox nameplate (make, model, specified viscosity grade), input power and speed, oil temperature when running, the oil in use and the change interval. The engineer replies within 24 working hours with the TDS of the proposed grade.

Temperature, viscosity and registration data are given per the manufacturer's TDS published on each product page; the actual conditions of the machine decide the final choice. Machine makes and trademarks named on this page belong to their respective manufacturers.

A Hop Tien engineer selects the oil for your gearbox

Send a photo of the gearbox nameplate, the oil temperature and the oil in use; reply within 24 working hours with the TDS.

⏱ Quotation within 24 working hours · Technical advice within 24 working hours

Gear and hydraulic oils distributed by Hop Tien

Each page has TDS data, registrations, pack sizes and a form to request documents.

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FUCHS RENOLIN CLP 220
FUCHS

FUCHS RENOLIN CLP 220

Highly refined mineral-based industrial gear oil, ISO VG 220 per DIN 51517-3 CLP, approved by Flender; for circulation-lubricated…

FUCHS RENOLIN CLP 320Illustration
FUCHS

FUCHS RENOLIN CLP 320

ISO VG 320 for slow-running enclosed gearboxes under heavy and shock loads such as mill gears, circulation or splash lubricated…

LUBCON TURMOGEAROIL CLP 320 EP
FUCHS · LUBCON

LUBCON TURMOGEAROIL CLP 320 EP

ISO VG 320 for slow-running, heavily loaded gearboxes such as rolling mills, crushers and mining machinery, up to +120 °C…

CASSIDA FLUID GL 220Illustration
FUCHS · CASSIDA

CASSIDA FLUID GL 220

ISO VG 220 for mid-size, medium-speed enclosed gearboxes, -40 to +140 °C. High-performance synthetic gear oil, NSF H1 food-grade…

NSF H1NSF ISO 21469HalalKosher
LUBCON TURMOSYNTHOIL PG 220Illustration
FUCHS · LUBCON

LUBCON TURMOSYNTHOIL PG 220

ISO VG 220, the mid grade most used for industrial worm gear reducers and oven chains, -30 to +160 °C. High-temperature synthetic…

NSF H1HalalKosher
FUCHS RENOLIN B 68 PLUSIllustration
FUCHS

FUCHS RENOLIN B 68 PLUS

ISO VG 68 hydraulic oil based on Group II hydrotreated mineral oil, with anti-wear and anti-corrosion additives; oil life 2–3…

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